Quality Control
We inspect at the factory so your customers never receive problems.
Quality problems found after shipment cost 10x more to fix than at the factory.
Most founders rely on factory self-inspection or a single pre-shipment check. By the time problems are found, 100% of goods are produced, packed, and often already shipped. The cost of rework, returns, and reputation damage dwarfs what prevention would have cost.
The real issue is timing. A final inspection catches problems too late. Product-specific failure modes are missed by generic checklists. And without loading supervision, substitution and damage happen in the last mile.
- Relying on final inspection only — catching defects after 100% of goods are produced
- Using generic checklists that miss product-specific failure modes
- Accepting factory self-inspection without independent verification
- Skipping container loading supervision, allowing substitution or damage
Pre-Production Inspection
Verification of raw materials, components, and packaging before production begins — ensuring inputs meet specification before they enter the line.
Inline Inspection
On-site inspection at 30–50% production completion to identify and correct systemic defects before the full run is affected.
Pre-Shipment AQL Sampling
Statistical sampling inspection against AQL 2.5 / 4.0 standards with full photographic documentation and a formal pass/fail report.
Container Loading Supervision
Physical presence during loading to verify carton counts, condition, and correct FCL or LCL loading — preventing substitution and damage claims.
Pre-Production Verification
We verify raw materials, components, and packaging against approved specifications before production begins — ensuring correct inputs from the start.
Inline & Pre-Shipment Inspection
On-site inspection at 30–50% completion catches systemic defects early. Pre-shipment AQL sampling with photographic documentation and pass/fail reporting.
Loading Supervision & Reporting
Physical presence during container loading verifies counts, condition, and correct configuration. Reports delivered within 24 hours of each checkpoint.
We place inspectors at the factory at every important stage. Each inspection produces a clear report with photos and measurements that you can review in real time.
When issues appear, we work directly with the factory to fix them — rework, replacement, or price adjustment. You get solutions, not excuses.
Common Questions
Pre-production (materials verification), inline at 30–50% completion (catches systemic issues), pre-shipment (AQL sampling), and loading supervision (verifies counts and condition).
Acceptable Quality Limit — a statistically valid sampling method that determines pass/fail based on defect rates. It's the industry standard for pre-shipment inspection.
No. Every inspection uses a product-specific checklist developed from your specification, prototype history, and known failure modes.
Within 24 hours of each checkpoint. Reports include timestamped photos, measurements, and a clear pass/fail recommendation.